Formica® High Pressure Decorative Laminate Commercial Wood Doors, 45min. Fire Rated Mineral Core
High pressure decorative laminate doors with Formica® surfaces and 45 minute mineral core are designed for use in fire rated openings where a premium, architectural grade door is needed. Often referred to as “plastic laminate, or P-lam doors,” these 45 minute fire rated wood doors offer code compliance and exceptional performance in most commercial fire rated door applications.
- Mineral Core – Fire & Heat Resistant
- Premium HPDL Faces & Vertical Edges
- 45 Minute Fire Rated Door
- Standard and Custom Hardware Prep Available
- Vision Lite, Glass & Louver Options Available
- Order Standard & Custom Sizes
Product ID: HDPL-FOR-AFD45
FREE delivery to most businesses and jobsites on qualifying orders.
HOW TO ORDER
- Get a written quote from a USA Fire Door Solutions Specialist
- Approve & we ship your order
- Click the button below or call us to get started. You can upload plans, photos or files if you have them.
Product Details
Formica® High Pressure Decorative Laminate 45 minute mineral core commercial wood doors are fire rated doors designed to slow the spread of fire and smoke while maintaining the appearance of architectural commercial wood doors. They are manufactured with non-combustible mineral cores made from gypsum and fire-resistant materials, then reinforced with hardwood stiles and rails and finished with wood veneer, HDF, or laminate faces.
These fire rated commercial wood doors are commonly used in office buildings, schools, hospitals, hotels, multifamily housing, and government facilities. They are typically installed in fire-rated corridors, tenant separation walls, exit access hallways, and openings between offices and rated corridors.
45 minute fire rated wood doors help protect egress paths, mechanical rooms, storage areas, and other spaces requiring code compliance. Available with factory finishes and compatible with commercial hardware, mineral core doors provide essential life safety protection while maintaining a professional interior appearance.
General Description
- Architectural 5-ply mineral core commercial wood door
- 45-minute fire rated (Positive Pressure Category B)
- Bonded core construction
- Grade A hardwood veneer or plastic laminate faces
- Listed by Warnock Hersey International (WHI)
- Designed for openings requiring a 45-minute fire barrier
Product Features & Specifications
- Maximum single door size: 4’0″ x 9’0″
- Maximum pair or double egress: 8’0″ x 8’0″
- Sizes may vary based on hardware requirements
- Concealed intumescent seals available at meeting stiles
Door Construction
- Thickness: 1-3/4″
- Core: Mineral core
- Crossband construction with face veneer
Stiles and Rails
- Stiles: 1″ Georgia Pacific Firestop at hinge and latch locations
- Rails: 1-1/2″ top rail and 1″ bottom rail (Georgia Pacific Firestop)
- Stile and rail dimensions may vary based on hardware prep
Door Faces
- Premium Grade 5-ply hardwood veneers
- High density fiberboard (HDF) options
- High pressure decorative laminate (HPDL) options
Adhesives
- Type-II interior adhesive
Lites and Louvers
- Vision lites must be at least 6″ from door edges
- Viewers up to 1″ diameter allowed
- Maximum visible glass size: 36″ x 54″
- Larger glass available with specialty fire-rated glazing
Fusible Link Louvers
- Maximum area: 1140 sq. in. within lower 40″ of door
- Maximum size: 30″ x 38″
- Minimum 5″ from door edge or hardware prep
- Minimum 10″ from door bottom
- Not allowed with fire exit hardware or vision panels
Machining & Preparation
- Must be factory machined for hardware
- Field prefitting allowed by licensed WHI dealer
- Metal edges allowed only when no concealed intumescent is required
Finishing Options
- Available unfinished or factory finished
- Water-borne UV finish available
- Meets WDMA/AWI TR-6 standards
- EPA and CARB compliant
Warranty
- Lifetime warranty (per manufacturer terms)
Lock Prep Options
161 Lock Prep / Deadbolt Prep
Bored – 2-3/4″ Backset (ANSI / SDI A115.2)
86 Edge Prep
Mortise Lock Edge Prep w/ Blank Face (ANSI / SDI A115.1)
RPD – Rim Panic Reinforced
(Blank Edge & Blank Face) Designed for use with panic bar exit devices.
Custom Lock Prep
(Template Required)
Configurations
Single Door
Double Door Active/Inactive
Secondary Door Can Open When Flush Bolts Are Disengaged
Double Exit Door
Both Doors Active w/ SVR Panic
Double Door Push/Pull
Both Doors Active
(Cannot Be Fire Rated)
Communicating Door
For Adjoining Hotel Rooms
Double Egress Door
For Emergency Exit In Either Direction
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Double Acting Door
Swings Both Directions (Cannot Be Fire Rated)
Core Construction
Bonded core construction
Particleboard core (LD-2) meeting ANSI A208.1 and CS236-66
LD-1 core used for plastic laminate faces
Designed for heavy use in schools, hospitals, public buildings, military facilities, and corridor applications
Elevations
Flush
How to ORDER
Tell us what you need and we'll do the work for you! Most projects are quoted within 24 hours.
01
Step 1
TELL US WHAT YOU NEED
Share any projects details you have. Or just send us a message and we'll have someone reach out to you.
02
Step 2
GET A WRITTEN QUOTE
Your dedicated account manager will send you a quote or contact you with any questions.
03
Step 3
APPROVE & WE SHIP
We'll work with you throughout the entire process and carefully track your order until it's received.
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